Video: Oiler job #1 2024, June
The work of the ship's pipeline includes the complete production of pipes from steel and alloys, repair and assembly, as well as pipeline inspection and hydraulic testing of valves. The complexity of the specialist’s work depends on the rank he received. In addition, the responsibilities of the employee are affected by the size of the vessel, the needs of the place of employment, its training and other factors. ETKS provides more detailed information about what the ship pipelines are doing, taking into account all the nuances.
Provisions
To get a job, you need a general and professional education. Employers require masters who have completed a vocational training program for workers. It is also important to have work experience, the employee must be at least 18 years old. If the position involves working at height, then the employee must have additional education and permission. An electrical safety approval is required, a certificate of medical examination and health status. Work experience depends on the discharge of the ship's pipeline.
Scope of duties of the employee of the 1st category
The employee must edit and chop the wire needed to create the patterns. He can be instructed to cut pipes using a hacksaw or pipe cutter if their diameter does not exceed 57 millimeters. He is engaged in cleaning, heating and feeding pipes for bending, makes pendants, fasteners, templates. Engaged in the dismantling and installation of household pipes under the supervision of a more qualified specialist.
The duties of the ship's plumber include degreasing and preserving the fittings and pipelines. Production, marking and installation of tags, manual cutting of parts and blanks, as well as the installation and dismantling of temporary casings. Stripping pipes, drying sand, preparing pipes for packing.
Knowledge of ship pipelines of the 1st category
In order to fulfill his duties in a high-quality manner, the employee must know what the main ship rooms are called and where, why the pipelines are intended, and how they are attached to the ship. He should be acquainted with the basic requirements for carrying out locksmithing, know how to operate hearths, furnaces and machines for bending pipes, the rules for operating preservative materials.
Responsibilities for 2 categories
The employee, occupying the position of "ship's pipeline", specializes in sizing, busy with flexible and manufacturing pipes with a diameter of up to 38 millimeters. To do this, he uses templates in one plane and tube bending machines. It picks up and stuffs pipes with a diameter of up to 57 millimeters with sand. Carries out hydraulic tests if the pressure does not exceed 1.5 MPa.
Engaged in the manufacture of panels, casings and metal sheets. The employee is allowed to work with electric tools, stuffs valve glands, carries out installation, dismantling and repair of equipment, makes markings according to templates. In addition, he is engaged in thread cutting and calibration, dismantles safety insulation and performs other tasks entrusted to management.
Knowledge for 2 category
Before starting work, the employee must examine the location of the premises, the structure of the vessel, where the pipelines and service systems are located. It is good to know the information contained in the ship’s pipeline textbook, including how pipes are bent, metalwork, installation and dismantling of structures. To learn what types of connecting systems are, how instrumentation, machine tools, the purpose of marine equipment and fittings work. An employee of this category is required to be able to read complex drawings and diagrams.
Responsibilities for 3 categories
What does the pipeline operator of the third category ship: completely makes pipes of steel, the diameter of which does not exceed 76 millimeters. His responsibilities include bending, fitting, marking, cropping and more. But a worker with this discharge is not allowed to process alloys that are durable and resistant to corrosion. He is engaged in the manufacture of templates and mock-ups in place, cleans welds, creates curly panels and casings, based on sketches and drawings.
His responsibilities include the inspection, assembly, installation and hydraulic testing, if they do not exceed 1.5 MPa pressure level. Stuffs pipes with sand, the diameter of which exceeds 57 millimeters, manually and using special equipment. Monitors the appearance of defects in the system and eliminates them.
Knowledge for 3 category
The ship's plumber should be familiar with the characteristics and operating rules of pipe bending machines. His competence includes the use of equipment that allows to heat the material with a current of up to 78 millimeters, he also works with devices that allow threading, presses. It is assumed that he knows the assortment and brands of materials that are used for the manufacture of pipes.
What are the piping systems on board and how are they designed, what properties do they have. He must learn the rules of assembly and installation of pipes. To be able to use all the equipment and know how the systems entrusted to him are dismantled, installed, repaired and tested.
Responsibilities for 4 category
The work "ship’s pipeline of the fourth category" suggests that the specialist will manufacture pipes of various kinds of steel and alloys, the diameter of which varies from 76 to 150 millimeters. He creates pipelines from durable and corrosion-resistant alloys, the diameter of which does not exceed 76 millimeters. Carries out fault detection, repair work, assembly, installation and hydraulic testing of all systems. In this case, the diameter of pipes and fittings should not exceed 258 millimeters. He conducts hydraulic tests taking into account the pressure, which ranges from 1.5 to 10 MPa. He can also be instructed to carry out pneumatic tests with a pressure of 1 to 5 MPa.
He tests fittings with a pressure of 10 to 30 MPa. The ship's pipelines make markings, dismantle and install fittings, pipes, bosses, fittings, processes and fit them according to the diagrams and drawings.
He is obliged to read complex drawings and based on them determine the coordinates of the installation of valves and pipelines, break the route taking into account how and where the equipment and other mechanisms are installed. He is engaged in the creation of drawings and markup. Prepares all systems before conducting mooring tests, cuts and adjusts pipe segments, as well as manufactures them.
Knowledge for 4 category
This employee needs knowledge about how they are constructed, what characteristics they have, and how to use pipe benders and high-frequency current-heating machines. How the pipeline system works and how the vessel is operated.
He must understand how processing methods and the working environment affect the properties of the materials of which the pipes are made. The employee must be well versed in the issues of conducting pneumatic and hydraulic tests, know all the ways of installing the equipment and be able to determine the shape of the closing pipes. He must be able to read complex diagrams and drawings, to use in practice the universal and special devices necessary in his work.
Responsibilities for 5th grade
The functions of the ship's pipeline include the complete production of pipes. He is obliged to use all types of alloys and metal grades. The diameter of the pipes is from 150 to 258 millimeters. If the material for the manufacture is a durable alloy or corrosion resistant, then the diameter of the pipes should not exceed 150 millimeters. It carries out fault detection, repairs, assembles and installs fittings and pipelines of all diameters. It performs hydraulic tests under pressure from 10 to 30 MPa. Also, his duties include conducting pneumatic tests with a pressure of 5 to 25 MPa.
An exception are special systems and pipelines located on the vessel where it is employed. He flushes and pumps pipes, takes samples, purges the main boilers, tests and puts into operation systems and fittings.
He may be entrusted with the assembly and installation of systems and pipelines located in the "dead zone". Moreover, it does not matter what they are intended for, what their diameter and pressure are. The ship pipelines of this category are engaged in marking and cutting holes, determine the coordinates of the installed fittings, using particularly complex drawings, taking into account where the equipment and various mechanisms are located.
He makes patterns and layouts using terrain, drawings, layouts for this. It does this by the method of complex configurations, meaning that it takes into account deflections and different planes. Draws devices in their full size and collects complex curly products from pipes, regardless of their size and diameter.
Knowledge for 5th grade
The employee must know everything about pipe bending machines, including their device, characteristics and rules of use. He should also familiarize himself with machines heated by high-frequency currents. The ship's pipeline should be well versed in the operating conditions and operational characteristics of the systems and pipelines with which it will work.
The employee is obliged to study the rules of installation in the engine rooms and boiler rooms of the vessel, to understand what the difference is and how the sectional, modular, block and modular conditions of building ships affect his professional activities.
Know all the rules and in what sequence the pipelines with high hydraulic and pneumatic pressures are tested. Understand what are the features of processing pipes made of strong alloys and metals that are resistant to corrosion.
The employee must know how the diagrams are compiled at the time of dismantling the pipes, how to properly adjust the compensators, what are the marking methods and the programs of mooring and sea trials. He must also be able to read particularly complex drawings and diagrams.
Responsibilities 6th grade
After the training is completed, the ship's plumber gets the opportunity to begin work in accordance with the rules and regulations of the company. He is entrusted with the most difficult work in the profession, including the manufacture of pipes whose diameter exceeds 258 millimeters. If durable alloys and corrosion-resistant materials are used to create, then the diameter of the created pipes should exceed 150 millimeters.
He is obliged to customize pipes with a large diameter and several processes, first on the layout, and then on the vessel itself. He is entrusted with the manufacture, installation and test work with pipes that were assembled from complex figures of any diameter.
It determines the coordinates of the installation, using particularly complex drawings, diagrams, a breakdown of the route on the main vessel. It also takes into account exactly where the equipment, mechanisms, engine rooms and boiler rooms are located, rooms in which there are devices that require coordination with the project.
He makes templates, layouts, based on real data, drawings in different planes, using the photo projection method for pipes with a main load and a complex configuration. It also has the responsibility to control the wall thickness of the pipes through the operation of an ultrasonic flaw detector.
Knowledge for 6th grade
Without fail, the employee must study the instructions for labor protection, the ship's plumber, only after reading this guidance document, can begin to fulfill his duties. He must also master the chemical and mechanical properties of alloys and steel, know the rules for manufacturing pipes for especially important pipelines on a ship, and understand the methodology for their control.
The employee must know what rules are accepted and put into operation on the ship. To understand how to save, cork and chemically clean especially important pipes. Know how to properly break down the plaza for structures with a large number of deflections and branches in different planes.
His knowledge should include the features of processing strong and corrosion-resistant steels of different diameters and thicknesses. How to properly break down and lay systems on a ship, a program of sea and mooring tests. Also, the job description of the ship’s pipeline operator may include the knowledge of the rules for receiving commands through shipboard communications and the main actions that should be taken if an emergency alarm is sounded.
Rights
The rights of this employee include permission to take the necessary actions if he has identified any violations and inconsistencies in order to eliminate them. He has the right to receive any social guarantees included in the Labor Code, to demand from the management assistance to him in fulfilling the tasks assigned to him.
Also, the employee can demand from the authorities that they create all the necessary organizational and technical conditions, provide all the necessary equipment, inventory and protective clothing so that the employee can freely fulfill his duties.
He has the right to get acquainted with the decisions of the management, if they affect his activities, to receive and request data and documentation, either on his own or on behalf of a superior. Also, the employee has the right to inform management about the identified shortcomings and improve their skills.
A responsibility
An employee is liable if he fails to fulfill his duties on time or poorly, fails to comply with the rules and articles of association of the company, commits a violation of the Labor, Administrative and Criminal Codes during his work.
He can be held accountable for the disclosure of confidential information and the disclosure of trade secrets. He is liable for material damage caused by his own oversight. He can also be held accountable for using his powers for personal purposes or for exceeding his competence.
Conclusion
The biggest demand in our country for the profession of a ship plumber is shift work in the north. This is a very prestigious position. Of course, you need to know a lot and work hard with physical labor, but they also pay a lot to such workers.
You need to get the appropriate education, be suitable for work on the ship for health reasons, and, of course, to prove yourself to the employer from the best side. The salaries of such specialists are rather big, but it is important to take into account how complicated their work is. Earnings depend on the place of employment, the rank of the employee and the duties assigned to him.
In general, the profession is in great demand and it is unlikely that a good worker will stay at home without work. Many vessels need such a specialist in the state. Career growth is possible.
